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61.
W. Fan Z.Z. Wang Y. Bai J.W. Che R.J. Wang F. Ma W.Z. Tao G.Y. Liang 《Journal of the European Ceramic Society》2018,38(13):4502-4511
Due to the limited temperature capability of current YSZ thermal barrier coating (TBC) material, considerable effort has been expended world-wide to research new candidates for TBC applications above 1200?°C. Our study suggested that Sc2O3 and Y2O3 co-doped ZrO2 (ScYSZ) had excellent t’ phase stability even after annealed at 1500?°C for 336?h. The thermal expansion coefficient of ScYSZ was comparable to the value of YSZ. The thermal conductivity of fully dense ScYSZ was in the range of 2.13–1.91?W?m?1?K?1 (25–1300?°C), approximately 25% lower than that of YSZ. Although the fracture toughness of dense ScYSZ was slightly lower than YSZ, an evident decline in elastic modulus was found. Additionally, thermal cycling lifetime of plasma sprayed ScYSZ coating (914 cycles) at 1300?°C was about 2.6 times longer than its YSZ counterpart. The superior comprehensive properties confirm that ScYSZ is a prospective candidate material for high-temperature TBC application. 相似文献
62.
Bo Cheng Zhi-Yuan Wei Lin Chen Guan-Jun Yang Cheng-Xin Li Chang-Jiu Li 《Journal of the European Ceramic Society》2018,38(16):5482-5488
Service lifetime and thermal insulation performance are both crucial for the application of thermal barrier coatings (TBCs). In this study, layered structure design under equivalent thermal insulation conception is introduced to lower the cracking driving force in TBCs, and with the goal of prolonging TBCs lifetime. Three groups of layered LZO/YSZ TBCs were designed with same thermal insulation of 500?μm YSZ, the LZO layers were deliberately designed with different initial elastic modulus. Virtual crack closure technique (VCCT) calculation result showed that the energy release rates at the crack tips are 28.2, 22, and 18.8?N/m corresponding to the initial elastic modulus of 70, 60, and 50?GPa. After gradient thermal cyclic tests with surface temperature of 1300?°C, TBCs with lowest initial elastic modulus showed the longest lifetime, and more than double of pure YSZ TBCs. This study provides a new option for the improvement of TBCs lifetime. 相似文献
63.
Najeb M. Abdul-Jabbar David L. Poerschke Cian Gabbett Carlos G. Levi 《Journal of the European Ceramic Society》2018,38(9):3286-3296
Phase equilibria in ZrO2-YO1.5-SiO2 (ZYS) and ZrO2-GdO1.5-SiO2 (ZGS) were experimentally assessed at 1400?°C and 1600?°C as they can offer insight on reactions between thermal barrier coatings (TBCs) based on ZrO2-YO1.5/GdO1.5 and molten silicate deposits in gas turbine engines. Features shared in both systems include the absence of ternary compounds and no ternary solubility in the binary phases. In ZYS however, a quaternary invariant reaction was observed that eliminates the zircon-disilicate equilibrium at higher temperatures. The results suggest no appreciable difference in the reactions between silica and thermal barrier oxides based on ZrO2-YO1.5 or ZrO2-GdO1.5, or environmental barrier coatings based on the corresponding Y/Gd silicates. The phase diagrams derived from these experiments are part of a broader effort to develop thermodynamic databases that can help guide the design of next-generation TBCs. 相似文献
64.
R. Naraparaju R.P. Pubbysetty P. Mechnich U. Schulz 《Journal of the European Ceramic Society》2018,38(9):3333-3346
Al2O3 was deposited as a top coat on a standard 7YSZ layer (or layers) by means of EB-PVD technique and the corresponding morphology of the Al2O3/7YSZ coatings was studied in detail. This multi-layer TBC system was tested against calcium-magnesium-aluminium-silicate (CMAS) recession by performing infiltration experiments for different time intervals from 5?min to 50?h at 1250?°C using two types of synthetic CMAS compositions and Eyjafjallajökull volcanic ash (VA) from Iceland. The results show that the studied EB-PVD Al2O3/7YSZ coatings react quickly with CMAS or VA melt and form crystalline spinel (MgAl2-xFexO4) and anorthite (CaAl2Si2O4) phases. The presence of Fe-oxide in the CMAS has been found to be key element in influencing the spinel formation which was proved to be more efficient against CMAS sealing in comparison to the Fe-free CMAS compositions. Even though a rapid crystallization was assured, shrinkage cracks in the EB-PVD alumina layer produced during the crystallization heat treatment have proven to be detrimental for the CMAS/VA infiltration resistance. To overcome these microstructural drawbacks, an additional alumina deposition method, namely reaction-bonded alumina oxide (RBAO), was applied on top of EB-PVD Al2O3. RBAO acts as a sacrificial layer forming stable reaction products inhibiting further infiltration. 相似文献
65.
Thermal barrier coatings (TBCs) produced by electron beam physical vapor deposition (EB-PVD) or plasma spray (PS) usually suffer from molten calcium-magnesium-alumino-silicate (CMAS) attack. In this study, columnar structured YSZ coatings were fabricated by plasma spray physical vapor deposition (PS-PVD). The coatings were CMAS-infiltrated at 1250?°C for short terms (1, 5, 30?min). The wetting and spreading dynamics of CMAS melt on the coating surface was in-situ investigated using a heating microscope. The results indicate that the spreading evolution of CMAS melt can be described in terms of two stages with varied time intervals and spreading velocities. Besides, the PS-PVD columnar coating (~100?μm thick) was fully penetrated by CMAS melt within 1?min. After the CMAS attack for 30?min, the original feathered-YSZ grains (tetragonal phase) in both PS-PVD and EB-PVD coatings were replaced by globular shaped monoclinic ZrO2 grains in the interaction regions. 相似文献
66.
Ana-Maria Stanciuc Christoph Martin Sprecher Jérôme Adrien Lucian Ioan Roiban Mauro Alini Laurent Gremillard Marianna Peroglio 《Journal of the European Ceramic Society》2018,38(3):845-853
Zirconia-toughened alumina (ZTA) is the gold-standard ceramic in hip arthroplasty, but still lacks direct osseointegration and a metal shell, often coated with a bioactive layer, is currently required. The latter could potentially be replaced by a thinner, architectured ZTA layer, thereby allowing for larger acetabular components, with larger range of motion and lower dislocation risk. Robocasting may be an adequate technique to fabricate the architectured layer. Therefore, as a first step, this study aimed to produce ZTA scaffolds (3D-ZTA) by robocasting and assess their in vitro response. Shape retention was achieved by using a stable, well-dispersed, high solid loading ink injected in acid pH waterbath. 3D-ZTA exhibit regularly spaced microporous, rough struts and fully interconnected macroporosity. Human primary osteoblasts were homogenously distributed inside 3D-ZTA and showed increased osteogenic marker expression compared to 2D-ZTA control. Further work will focus on optimizing scaffold design to improve cell retention and extracellular matrix maturation. 相似文献
67.
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70.
Justyna Zygmuntowicz Paweł Falkowski Marcin Wachowski Konrad Cymerman Paulina Piotrkiewicz Waldemar Kaszuwara 《International Journal of Applied Ceramic Technology》2020,17(4):1731-1741
In the present research, the influence of sintering temperature on the microstructure and properties of Al2O3–Cu–Ni hybrid composites prepared by the Pulse Plasma Sintering (PPS) technique were described. In this research, three temperatures have been selected: 1250°C, 1300°C, and 1350°C. SEM observations were carried out to determine the distribution of the metallic phase in the composite depending on the sintering temperature. The conducted experiments and microscopic observations enabled a better understanding of the phenomena occurring between the ceramic matrix and metallic phase in the obtained materials. The mechanical properties like a hardness and fracture toughness were measured. The technology applied allowed us to obtain ceramic-metal composites with a homogeneous microstructure. It was found that the sintering temperature influences the selected physical and mechanical properties of the composites produced. It was found that samples produced at 1300°C are characterized by the highest relative density and the mechanical properties. 相似文献